Facilities Overview:

With a manufacturing capacity of 36000MT p.a of casting, the foundry division is divided into two units considering customer requirements with respect to Quality, Cost & Delivery. We manufacture SG Iron & Grey Cast Iron castings.

We can produce most grades of Grey Iron Castings from GG20 to GG30 per DIN EN 1561 and Ductile Iron Castings from GGG40 to GGG60 per DIN 1693 or according to customer specification.

Machining Equipment

  • Vertical Machining Center (VMC) Size Up to 800x500x500mm with 4 Axis Rotary up to 250mm
  • Coordinate Measuring Machine (CMM) for precise measurements
  • CNC Turning Center up to 250mm
  • Conventional Horizontal Lathe for traditional machining
  • Band Saw Machine for material cutting
  • Radial Drilling Machine for specialized drilling operations
  • Vertical Slotting Machine for precision slots and keyways

Semi-Automated DISA Make Arpa 1300 Jolt Squeeze Moulding Line Foundry

  • Box size: 1000 mm x 900mm x 400/300mm
  • DISA make fully automated sand plants with 60MT/ hour capacity
  • Draft angles within 1.5 degree and mis-match within 0.5 mm
  • Core setting of core assemblies of 120 Kg
  • In-mould cooling of 90 minutes followed by 3 hours of air-cooling for large castings

Mechanized ARPA lines from DISA India with completely automated sand plants (ARPA 900/450)

  • 600mm x 550mm x 190mm
  • 700mm x 800mm x 150mm/150mm
  • Fully automated Sand Plants with 40MT/hour to 24 MT/hour capacity
  • Automated mould handling system with auto punch-out (knockout) system
  • Hand Molding for Big & Large parts
  • 3000mm x 2000mm x 1000mm
  • 400mm x 300mm x 100mm/100mm

Facilities Measurement

  • State-of-the-art Coordinate Measuring Machine (CMM) for high-precision measurements
  • Digital measuring instruments for accurate dimensional verification
  • Calibrated gauges and measuring tools for quality control
  • Advanced metrology equipment for component inspection
  • Regular calibration and maintenance of all measuring equipment

Production Capacity Details

ModelMould Box SizeMoulds / hrProduction Capacity
S450600 X 550 X 19045450MT (SG Iron)
A13001000 X 900 X 400/300351350MT
A450700 X 800 X 150/15045450MT
HAND MOULDING3000 X 2000 X 10002500MT
HAND MOULDING400 X 300 X 100/10020250MT